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Factory Floor Digital Twin

CNC
CNC Milling #01
Status: Running
Temp: 65°C
CMP
Compressor B
Status: Warning
Press: 8.5 Bar
FUR
Furnace A
Status: CRITICAL
Temp: 1,250°C

CEP Engine Logs

Rule #402 Triggered
Furnace_Temp > 1200°C -> Auto-Shutdown.
10:42:05
Rule #88 Optimizer
Load < 20% -> HVAC Setpoint +2°C.
10:00:00

GARIST Assistant (NLP)

Hello! I am monitoring your facility. Ask me about anomalies.

RUL Prediction

Furnace A (Heating Element)Est. 2 Days (Critical)
Confidence Bands (+/- 2σ)
Active Power
72.5
kW
+5.2%12.4 kVAR
Total Energy
1,523
kWh
-2.1% vs yesterday
Average Voltage
380.2
V
0.0% Stable Core
Power Factor
0.96
Good Optimal State

Max Demand Monitoring (kVA)

Current Demand
1,240
Contract Limit
1,500 kVA
Penalty Line (95%)
Peak Today: 1,310 kVA (14:30) Safe Margin: 260 kVA

Active Alarms

Abnormal Spike Detection
Main Panel_A1 exceeded 1,100 kVA
10 mins ago
Low Power Factor
Sub-Panel Prod_B (PF: 0.82)
45 mins ago

Power Consumption Matrix

1000k750k500k250k0
00:0004:0008:0012:0016:0020:0024:00

Usage Distribution

1.5k
kWh TOTAL
Total Keseluruhan Pemakaian
  • Production55%
  • HVAC Sys30%
  • Lighting15%

Grid Frequency

50.02 Hz

Phase Balance (A)

150100500
Ph_R
Ph_S
Ph_T
Deviation: 2.5% (Normal)

Harmonics (THDi)

100%75%50%25%0
H3
H5
H7
H5 Exceeds Tolerance

Granular Sub-Panel Monitoring (Per Machine/Line)

Panel / LineVoltage (V)Current (A)Active (kW)Reactive (kVAR)P.F.Status
Incomer Main380.11250822.5150.20.98Normal
Prod Line 1379.5450296.185.00.96Normal
Chiller HVAC381.2320210.5120.40.86Capacitor Issue

System Telemetry Log

TimestampVoltage (V)Current (A)Power (kW)P.F.Status
Just now380.1120.472.50.96 Normal
1 min ago381.0118.271.10.96 Normal
Showing 1 to 5 of 24 entries
Processing Matrix...
Total Usage
12.5
MWh
-4.2%
Peak Demand
840
kW
+1.5%
Base Load
120
kW
Stable
Efficiency Score
92
/100
Excellent

Daily Profile vs Baseline

AI Predictive Active
10007505002500
Mon
Tue
Wed
Thu
Fri
Sat (Est)
Sun (Est)
Penalty Threshold Limit

Hourly Intensity Matrix (Anomaly)

00:0006:0012:0018:0023:59
Mon
Tue
Wed
Thu
Fri
Anomaly: High usage during off-hours (Idle Leak)

Idle Energy & Hidden Loss Identification

Sistem mendeteksi konsumsi daya signifikan saat status mesin "Idle" (Tidak ada produksi/output).
Area / MachineDetected ConditionIdle DurationEnergy Wasted (kWh)Estimated Loss (Rp)
Compressor BOn during Weekend4h 20m180 kWhRp 260.040
Line 2 ConveyorMotor Running, No Load2h 15m45 kWhRp 65.011
HVAC Zone COvercooling Empty AreaOvernight320 kWhRp 462.300

Energy vs OEE Correlation (Line 1)

HighMedLow
Shift 1
Shift 2
Shift 3
Shift 1
OEE: 85% OEE: 40% (High Downtime/Reject) OEE: 92% OEE: 75%
Energy Consumed (kWh)
OEE Score (%)

Prod. Scheduling Optimizer

Rekomendasi *Load Sequencing* untuk menghindari Penalty WBP dan lonjakan Startup.

Melter Furnace A Shift to 23:00
Hindari menyalakan saat WBP (18:00 - 22:00). Potensi hemat: Rp 1.2M.
Heavy Chiller C Delay 15 Mins
*Load Sequencing:* Tunggu Chiller B stabil sebelum menyalakan Chiller C (Hindari Spike).

Energy per Product Analysis (Margin Sensitivity)

Product: Widget Alpha (Batch #992)
0.45 kWh/unit
-2% vs Baseline
Energy Cost / Unit: Rp 650
Product: Widget Beta (Batch #993)
1.20 kWh/unit
+15% Reject Rate
Energy Cost / Unit: Rp 1,733 (Margin Drop Risk)

Tenant Load Profile (kWh)

5003752501250
MonTueWedThuFriSatSun

Top Consumers

PT. Maju Mundur4,200 kWh
Admin & Management2,850 kWh
PT. Global Logistik1,120 kWh
Total Energy Cost
18.2
Juta Rp
+1.1%
Peak Demand Penalty
2.4
Juta Rp
WBP Exceeded
Est. Savings (Solar)
4.5
Juta Rp
Active
EBITDA Impact
0.8
%
Margin Protected

Cost vs Budget (Millions Rp)

10M7.5M5M2.5M0
W1 Budget: 4.0M
W1 Actual: 3.5M
W1
W2 Budget: 4.0M
W2 Actual: 4.5M (Over)
W2
W3 Budget: 4.0M
W3 Actual: 3.8M
W3
Budget Alloc.
Actual (Normal)
Actual (Over)

What-If ROI Simulator

Geser slider untuk mensimulasikan penghematan biaya berdasarkan peningkatan performa (Efisiensi & Pemindahan Beban LWBP).

Estimasi Penghematan Bulanan
Rp 12.450.000
Total Emissions
8.4
tCO2e
-2.0%
Energy Intensity
0.82
kWh/m²
Below Industry Avg
Renewable Share
24
%
+5.0% from Solar PV
Carbon Target
On Track
Net-Zero 2030

Carbon Emission Trend (tCO2e)

20 t15 t10 t5 t0
Emission Target Limit
JanMarMayJulSepNov
Emisi Bulanan
Batas Emisi Standard (Target)
Sumber: Standarisasi ESG 2026

ESG Data Reporting

Konversi data konsumsi energi (kWh) menjadi emisi karbon (tCO2e) sesuai standar internasional.

*Berdasarkan data Kementerian ESDM (kgCO2/kWh)
Total Billed This Month
48.5
Juta Rp
12 Invoices Generated
Total Collected
32.0
Juta Rp
65% Collection Rate
Total Outstanding
16.5
Juta Rp
3 Invoices Overdue

Auto-Schedule

Atur sistem tagihan otomatis setiap bulan.

Enable Automations

Tenant Invoice List

Tenant Name Usage Amount (Rp) Status Action
PT. Maju Mundur
4,200 kWh
WBP: 800 | LWBP: 3400
6,845,000 Paid
PT. Global Logistik
1,120 kWh
WBP: 120 | LWBP: 1000
1,780,000 Pending
Showing 1 to 2 of 15 entries
Aggregating

IoT Edge Gateway Alpha

Data Aggregation

Secure TLSMQTT Active
OPC UA Sync

Siemens PLC S7-1200

Line 1 Automation

Poll: 500ms0% Loss
Online

Main Panel Meter_A1

MAC: 00:1A:2B:3C:4D:5E

34d 12h uptimev2.4.1
Offline

Sub-Panel Prod_B

MAC: 00:1A:2B:3C:4D:60

Last seen 2h ago

Edge & Communication Diagnostics

Node NameProtocolPolling RateLatency (ms)Packet LossStatus
IoT Edge Gateway AlphaMQTT (TLS)1000 ms45 ms0.00%Excellent
Siemens PLC S7-1200OPC UA500 ms12 ms0.00%Excellent
Main Panel Meter_A1Modbus TCP2000 ms85 ms0.12%Good
Sub-Panel Prod_BModbus RTU5000 ms> 5000 ms100%Disconnected

Generate New Report

Recent Exports

Date GeneratedReport NameTypeSizeAction
15 Feb 2026, 08:00Weekly_Energy_Alpha.pdf PDF2.4 MB
14 Feb 2026, 17:30Raw_Telemetry_Log.csv CSV12.8 MB
Showing 1 to 2 of 24 entries

General Preferences

Data Refresh Rate
Auto-refresh dashboard charts
Cold Storage Logging
Simpan raw log ke Cloud (S3)